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how hot is too hot when welding TPO roofing?

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(@chess_jon)
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"Seems like the initial welding heat would overshadow any minor heat absorption differences from color."

That's a fair point, and I get where you're coming from. Welding temps are definitely way above what you'd normally see from sunlight alone, so color might not matter much at that exact moment. But here's something I've been wondering about: even if the welding itself overshadows color differences, wouldn't the roof's color still affect how quickly it cools down afterward? Like, a darker roof might retain heat longer post-weld, potentially affecting how the seams set or cure over time.

When we installed our green roof (literally green—plants and all), I noticed the membrane underneath stayed surprisingly cool even on hot days. Obviously, that's a different setup altogether, but it got me thinking about how heat retention after welding might impact long-term durability or seam integrity. Has anyone here noticed differences in seam quality or longevity related to roof color or cooling rates after welding? Just curious if there's more to this than meets the eye...

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sonics18
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(@sonics18)
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That's actually a good observation. I've noticed something similar—after welding, darker TPO roofs definitely seem to stay warmer longer. Not sure if it directly affects seam quality, but slower cooling might influence how evenly the seams set...worth considering for sure.

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mountaineer21
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(@mountaineer21)
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Interesting point about darker roofs holding heat longer, but honestly, I'm not totally convinced it makes a huge difference in seam quality. I mean, I'm no roofing expert—just a first-time homeowner who learned the hard way that DIY roofing is a special kind of torture—but hear me out.

Last summer, my brother-in-law and I decided to tackle a small TPO roof repair ourselves. It was one of those "how hard can it be?" moments (spoiler alert: harder than we thought). Anyway, we picked the hottest weekend of the year because, you know, planning ahead isn't our strong suit. The roof was blazing hot, and we figured hotter meant better welds, right? Well...not exactly.

We noticed that when the roof got too hot, the material actually seemed to get a bit too soft and stretchy. Instead of nice clean seams, we ended up with something that looked like melted cheese on a pizza—uneven and messy. We had to redo sections multiple times, waiting for things to cool down just enough to handle properly. So yeah, heat helps welding, but there's definitely a sweet spot. Too hot and you're basically trying to weld bubble gum.

Maybe darker roofs do hold heat longer, but I'm thinking that might actually make things trickier rather than easier. If the material stays soft too long, wouldn't it be harder to get consistent pressure and even seams? Just my two cents from someone who's spent way too much time sweating on a roof and not enough time enjoying cold drinks in the shade...

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jerrypilot9934
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(@jerrypilot9934)
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That's interesting, but honestly I think your issue might've been more about timing than roof color. I've welded TPO on dark roofs plenty of times and if you get out there early before things hit scorching, it's usually fine. Midday sun though...total nightmare.

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Posts: 3
(@tstone99)
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"Midday sun though...total nightmare."

Yeah, midday welding is brutal. Even with good timing, I've noticed humidity can make a huge difference too. Ever had trouble getting a clean weld on humid days, even early morning? Seems like moisture messes things up more than heat sometimes.

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