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Rusty nails ruining my weekend project

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Posts: 7
(@jennifer_hernandez)
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I've used coated deck screws on my back porch, and honestly... I'm still kinda on the fence about 'em. Yeah, they grip great and no squeaks yet after three years, but they're definitely pricier and slower to install. Plus, if your drill battery dies mid-project (ask me how I know), you're stuck twiddling your thumbs. Still, being able to easily remove a board later is a big plus, especially if you're prone to changing your mind like me.

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Posts: 8
(@hiker19)
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"Plus, if your drill battery dies mid-project (ask me how I know), you're stuck twiddling your thumbs."

Been there more times than I'd like to admit... now I always have a spare battery charged up. But back to your thoughts on coated deck screws—I see your point about cost and installation speed. From my experience, though, the upfront expense and slower install might pay off in the long run, especially considering maintenance and repairs. I've managed properties where nails were used initially, and after several seasons of weather exposure, rust becomes more than just an aesthetic problem—it can compromise structural integrity and safety.

That said, I'm curious if anyone has experimented with stainless steel screws instead? They're pricier still, but in theory should offer even better corrosion resistance without the coating potentially chipping off. Wondering if that extra investment is actually worth it for residential decks...

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jackb71
Posts: 7
(@jackb71)
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I've used stainless steel screws on a couple residential decks, and honestly, I'm still on the fence about whether they're worth the extra cash. A few quick thoughts from what I've seen:

- Stainless definitely holds up great against rust, no argument there. Had a coastal job where regular coated screws started showing corrosion after just a couple years, while stainless looked brand new.
- But the cost difference can be pretty steep, especially if you're doing a large area. Not sure the average homeowner really needs that level of corrosion resistance unless you're right by the ocean or in a super wet climate.
- Also, stainless screws can be a little softer—I've snapped a few heads off driving them into dense hardwoods. Not a dealbreaker, but something to keep in mind.
- Another route I've tried is structural screws with a thicker, more durable coating. They seem to hold up better than standard coated deck screws without the huge price jump of stainless.

Guess it comes down to location and how much you're willing to spend upfront versus maintenance headaches later on...

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camper17
Posts: 10
(@camper17)
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Good points—location definitely matters. I've seen galvanized structural screws hold up surprisingly well even after storms and salt spray. Have you noticed any significant rust issues with those thicker-coated screws over longer periods? Curious about your experience there.

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Posts: 12
(@peanuts56)
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I've had pretty decent luck with the thicker-coated screws myself. The key, from my experience, is checking them periodically—especially after storms or heavy salt exposure—and giving them a quick rinse if needed. I've seen some minor rust spots appear after a couple of years, but nothing major or structural so far. If you're really worried, maybe consider stainless steel screws, though they're pricier...depends how much peace of mind is worth to you I guess.

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