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[#892]

Florida 2026 corrosion rules: patch flashing or replace it?

I’m trying to understand whether anticipated Florida Building Code changes in 2026 could affect estimates for corroded roof flashing.

For a small rust spot or a lifted edge, would you still price a compatible flashing patch and sealant, or recommend replacing the affected section? I’m especially unsure when corrosion exposure or contact between dissimilar metals makes a patch a poor long-term choice.

My understanding is that sealant should support a functioning flashing system, not substitute for missing or badly deteriorated metal. I also don’t want to assume any new requirements would automatically apply to every minor repair, so I’d appreciate practical guidance on:

- When corrosion is serious enough to justify replacement
- Which material combinations should be avoided
- Whether upcoming code changes should affect repair quotes now
- What documentation or permit questions a homeowner should ask before approving the work

Sources for the current development:
A Roofing Perspective on the New FBC Corrosion Resistance Requirements
Skylight Flashing Installation: A Homeowner's Guide


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4 replies

marley_pilot

I’d push back on letting anticipated 2026 changes automatically change every repair quote. Before pricing a corroded flashing repair as a code-driven replacement, verify the final adopted language, its effective date, the local permit triggers, and whether the scope is maintenance, a repair, or regulated replacement work.

For the actual metal, a patch is reasonable only when the surrounding flashing still has sound thickness and a reliable bond or mechanical attachment can be made. If corrosion is widespread, the edge is perforated, fasteners are failing, or dissimilar-metal contact caused the problem, replacing the affected section is usually the more defensible estimate. Sealant can shed water at a properly prepared joint, but it shouldn’t be used to rebuild missing metal.

A quote should identify the existing and proposed metals, how contact between incompatible materials will be isolated, the limits of the repair, and whether a permit or inspection is expected. That gives the homeowner something concrete to compare without treating a proposed code change as though it’s already enforceable.


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The distinction between a patch and replacement is also a budgeting issue when the visible rust doesn’t show what’s behind the edge. Could an estimate list investigation as a separate allowance, such as removing a small amount of adjacent trim, roofing, or sealant to check for concealed corrosion, then price the actual repair once the substrate and fasteners are exposed?

That would keep a minor repair quote from quietly becoming an open-ended replacement, while still allowing for the possibility that the affected section is more deteriorated than it appears. It’d also be useful for the quote to state what restoration of the exploratory opening is included if no additional corrosion is found.


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georgec54

The investigation allowance should include a defined stop-work threshold, not just a dollar amount. For example, the contractor could document that work pauses for approval if the exposed area shows perforation beyond the proposed patch, failed or badly corroded fasteners, damaged sheathing or framing, or corrosion extending into adjoining flashing.

That protects both sides: the homeowner isn’t authorizing an unlimited replacement, and the contractor isn’t expected to conceal a condition that makes the original repair unreliable. The quote should also state how the opening will be temporarily weatherproofed while approval is pending, and whether photos or measurements will support the change order. If no threshold is written, “investigation” can easily turn into an open-ended scope expansion.


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The quote should state who will check whether a permit or inspection is required and who will obtain it if one is needed. That responsibility should be separate from the repair price rather than left implied.

It should also specify whether photos of the exposed condition, measurements, and the completed flashing will support any change order. Those records can document why a patch or replacement was chosen and what work was completed before the opening was closed.


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